MIS in plastic Manufacturing
PLASWARE has three-tier energy management cell. The Energy Management Apex Group (EMAG) comprises of primarily the top management at plant. The Energy Representative of individual plant & Engineering discipline along with the representatives of Technology forms the Energy Management Core Group (EMCG). Energy Manager is heading this group. Energy Management Working Group (EMWG) is the initiative to involve shop floor people in the energy conservation. PLASWARE has developed and using a Database Manager.
The Database Manager is subdivided to sixteen sub-categories, each taking care of different departments. This Database has been the key strength as the company can process, utilize and refer any information at anytime. The subdivision of the Database Manager is as follows: Departments, Operations, Suppliers, Material, Items, Packaging, Consumables, Customers, Tools, Operators, Plant, Product, Bill of routes, Bill of material, Manager plus and Currency.
PLASWARE, a multi-product, fully integrated complex & producer of polyethylene / polypropylene plastics, liquid petrochemicals, & automotive fuels is the only such petrochemical manufacturer of eastern India. Naphtha is cracked at high temperature to produce ethylene and propylene. Pure products like Benzene, Cyclopentane and Butadiene are extracted from the cracked products. Ethylene is polymerized to LLDPE/HDPE in the polyethylene plants. Propylene is polymerized to PP in the polypropylene plant. The complex has 116 MW captive power cogeneration plant based on naphtha.
Oil jetties of Haldia dock are only 6 kilometer away & the plant is connected with the jetty through pipelines for the raw materials like Naphtha & Butene and for the products like Butadiene & Benzene. The complex operates on DCS. Planning the database for the business decision is governed by the use of the world class ERP -SAP system uniformly across PLASWARE for capturing the data at source, for availability of information online, realtime to the users for data security and for smooth data transfers interfaces.
PLASWARE naphtha cracking process is supported by process control simulation soft system of ABB, Lummus. The Energy Management Apex Group (EMAG) comprises of primarily the top management at plant. The Plant-Head is heading this group, which comprises of all the HODs, General Managers, & Dy. General Managers. General Manager – Technology who is the Energy Manager of the organization is the administrator of this EMAG. Each of the plants & engineering discipline has a designated Energy Representative. The Energy
Representative of individual plant & Engineering discipline along with the representatives of Technology forms the Energy Management Core Group (EMCG). Energy Manager is heading this group. Energy Management Working Group (EMWG) is the initiative to involve shop floor people in the energy conservation. All the plants have nominated members for the EMWG and the training for the group was organized through PCRA. The groups have started regular meetings for brainstorming and developing ideas in their working area.